Boost Efficiency and Reduce Operational Costs in Your Wastewater Treatment Plant with the VACOMASS® Jet Control Valve from Binder Group AG.
Boost Efficiency and Reduce Operational Costs in Your Wastewater Treatment Plant with the VACOMASS® Jet Control Valve from Binder Group AG.
When looking to optimize your aeration systems, the VACOMASS® Binder Jet Control Valve is an absolute game-changer for wastewater treatment plants.
Common practice in AU/NZ is installing butterfly valves. While these do have their places, they also come with a very unstable curve with regards to aeration control.
As a result, this unfortunately leads to very unstable DO values along with high pressure losses.
The answer? Jet Control Valves, from Binder Group AG.
These are specifically designed for precise control of aeration, offering:
✅ Accurate air control from 80 – 13,500Nm³/h
✅ Linear control curve (0-95% stroke) for improved DO control
✅ Significantly lower DO set points, saving energy
✅ Low pressure loss compared to traditional butterfly valves, improving efficiency and reducing costs.
Jet Control Valves deliver vast energy savings and have been proven to provide rapid payback, making them the ideal solution for wastewater plants.
Pump & Valve Specialties Ltd are the sole agents of VACOMASS®, available in both Australia & New Zealand.
Get in touch with our team to learn how the VACOMASS® valve can reduce operational costs and enhance sustainability in your facility: 0800 786 774 | sales@pumpandvalve.com
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VACOMASS Binder Jet Control Valves
Categories: Jet Control Valves, Valves
Description
VACOMASS Binder Jet Control Valves have been designed specifically for precise control of aeration in waste water treatment plants. VACOMASS Binder Jet Control Valves are available in sizes from 250 – 400mm they can accurately control air from 80 – 13,500Nm³/h (95 – 9,700SCFM) and have a linear control curve from 0 – 95% of their stroke. This leads to vastly improved DO control and in most cases leads to the DO set point being lowered, thereby saving significant amounts of energy. Pressure loss over a Jet Control Valve is also extremely low (particularly compared to the traditional butterfly valve) meaning that often very reasonable pay back times can be achieved without factoring in a lower DO set point (which improves the payback yet again).
The traditional aeration control valve in New Zealand is the butterfly valve which has a very unstable control curve leading to unstable DO values and they also have very high pressure losses – typically around 50 – 80mbar. The VACOMASS Jet Control Valves by Binder are the perfect answer to these issues.
- Linear control curve which gives extremely precise control over the air flow leading to vastly improved control of the DO levels
- Extremely low pressure drop. 10mbar is the maximum loss (which is also the maximum flow of the valve) however they typically run at 3 – 5mbar loss.
- 14,400 actuator turns (about 5 minutes) are required to move the valve from fully open to fully closed. This slow acting mechanism stops the DO from getting ‘nervous’ and jumping about
- Very low turbulence – in fact these valves act more like a flow conditioner. Dropper lines can be placed 0.5D after the valve eliminating what can be complex and expensive straight lengths to enable turbulence from other control valves.
- Easy onsite tuning. Control valves with linear curves are very easy to write algorithms for! Whereas writing an algorithm for a control valve with a non-linear curve can take a long time and still have a less than desirable result.
- Binder have their calibration and testing facility for air. This is a key point of difference as almost every other valve on the market has been designed and tested for liquid which acts quite differently to gas.
- All stainless steel construction
- Bubble tight shut off
Precise control of aeration air in sewage treatment plants
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